BX1100-i

Braiding Defect Detector

The BX1100-i is a versatile inspection system designed to ensure the quality of braid coverage on industrial products such as shielded wires, pipes, and hoses. It plays a critical role in both automated production environments and quality control processes.

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Real-Time Inspection

The braiding defect detector BX1100-i uses custom-designed lighting and digital imaging technology to provide real-time inspection of braid coverage. This allows for immediate feedback and quality assurance during production.

Enhanced Imaging

The system enhances images to accurately assess whether the braid coverage meets specified standards, ensuring that products are consistently produced to high quality.

Quality Assurance

By providing detailed visual confirmation of braid coverage, the BX1100-i helps reduce imperfections and maintain high quality throughout production.

Versatile Setup

It can be configured as a tabletop or mobile unit for conducting spot checks after manufacturing. This flexibility allows for inspection of products from different braiders or batches at various times.

Inline Mounting

When mounted inline on braiders, the BX1100-i integrates seamlessly into the production process, enabling operators to monitor and adjust braid quality as it is being produced.

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Specifications

  • Maximum Speed:
    328 feet per minute | 100 meters per minute
  • Minimum Product Diameter:
    0.020” or 0.5 mm
  • PLC Integration:
    Integrates with most models of PLC including Siemens and Allen Bradley
  • Braid Types:
    • Metal/polymer/fiber single wire
    • Multi-wire bands
    • Flat/ribbon-style wires
    • Various braid patterns
  • Lighting:
    LED
  • LCD Display:
    22″
  • Mount:
    • In horizontal braider
    • In vertical braider
    • In reel-to-reel system
    • Offline tabletop
  • Power:
    • 110 VAC 50/60 Hz
    • 220 VAC 50/60 Hz
  • Capture system dimensions:
    • 4″ x 4″ x 12″ to 6″ x 6″ x 15″
    • 102mm x 102mm x 205mm to 153mm x 153mm x 381mm
    • Dimensions will vary depending on application requirements